Fast Moving Consumer Goods Process Engineering

Your business can gain real value from the design and implementation of world class manufacturing solutions. By ensuring process operations are best in class, you boost productivity, cut costs and introduce more flexibility into production. Performance can be further enhanced by implementing Industry 4.0 solutions at the same time. Find out more about process improvement and how our process engineering experts can help transform your business to high-performance operations in existing and new sites.

Take a great leap forward with better solutions

Imagine how much your business would benefit from the insight of a world-class team of process and production engineering experts based in global and regional centres of excellence, with the best available industry 4.0 analytics and predictive simulation tools at their disposal. Learn more

360-degree integrated design

It’s a practical solution that extends beyond your manufacturing processes to include infrastructure and utilities, developed by a multi-disciplinary team with expertise across all these areas. Learn more

Custom-fit for your business

The needs of your organisation and the challenges you face are the starting point to optimally tailor the execution of the project to fit your business. Learn more

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Where we can help you

• Increase production capacity
• Reduce OPEX
• Design your next new factory or extension
• Industry 4.0 capabilities
• Realise new production capabilities
• Optimise your manufacturing process.

If you’re facing these or similar process questions, we can support you in how to boost productivity and cut costs in process operations.

Project references

Debottlenecking of peanut-based processing line
Netherlands (2018)

A peanut-based product manufacturer was aiming to solve the bottleneck issues. Royal HaskoningDHV came up with solutions and ensured smooth integration into the currently running facility.
New facility for vegetable oil extraction from waste
Indonesia (2018)

Our client focuses on valorization of the waste produced during the production of palm oil, by extracting the oil left in it. Royal HaskoningDHV provided full EPCM services for this new green-field production facility.
Enabling integrated process and flow in a brewery
Nigeria (2018)

During the construction of a greenfield brewery with a capacity of 3.2 million HL., Royal HaskoningDHV supported our client to integrate parts of the process and engineer a smooth flow of materials on site.
Process restructuring to meet market demand of sweet snacks
Nigeria (2017)

The client would like to integrate five existing factories producing baked goods and sweets into one new production facility with increased capacity as a response to the changing demand. Royal HaskoningDHV conducted a feasibility study and financial analysis.
 
New coating production facility to cope with growing market
Thailand (2016)

In order to meet the changing production needs, our client wanted to open a new coatings production facility. In this greenfield project, Royal HaskoningDHV provided full EPCM services.
New product opportunity for the growing population
Ethiopia (2017)

Our client would like to start a new production facility, producing cereal products for babies and lactating women. Royal HaskoningDHV supported this project with feasibility study and cost estimation.
Integrated personal care production site improvement to meet the company’s ambition
Indonesia (2017)

For a global FMCG client, Royal HaskoningDHV provided a full EPCM service for the extension of a brownfield site while ensuring the production continuity. Improvements are realised in the field of increasing capacity, enabling smoother site logistics, and lowering the carbon footprint.
 
Site repurposing to increase the capacity of a dry ingredients factory
Poland (Ongoing)

Having done the feasibility study for this expansion project, Royal HaskoningDHV is currently supporting the client to design and execute the plan. The extension includes repurposing the existing buildings and manufacturing operations, to reach the capacity of 2,5 times of its current capacity.
 

Take a great leap forward with better solutions

Imagine how much your business would benefit from the insight of a world-class team of process and engineering experts based in global and regional centres of excellence, with the best available analytics and predictive simulation tools.

1. Are you ready to adapt to market challenges?
Whether you’re looking to expand your operations into a new market, or make operational improvements to an existing site, you’ll benefit from our innovative and multidisciplinary data driven solutions.
2. Tap into global best practice
There is a multitude of opportunities for optimising your operations, from automation to lean tools, connectivity to advanced design. Our global centre of design excellence specialises in FMCG and provides you with a short cut to world-leading innovation.
3. Build in Industry 4.0 solutions
Take advantage of digitalisation by including the right level of intelligence in the plant enabling you to achieve higher levels of performance and productivity.
4. Make it work, wherever you are
We don’t just have a global overview, we have the practical knowledge and experience on the ground to create the best solution wherever you are, supported by regional manufacturing design hubs in Europe, Africa and Asia.
5. Our sophisticated tools give you quicker and better solutions
Parametric modelling, specialist analytics and predictive simulations are some of the advanced tools we use to develop technical solutions.
6. Connect to a wider network of specialist expertise
Alongside our in-house specialists, we have access to in-depth expertise through strategic alliances to further accelerate innovation and practical solutions. Enjoy the certainty that comes from having a solid business case to support your investment decision.

360-degree integrated design

It’s a practical solution that extends beyond your manufacturing processes to include infrastructure and utilities, developed by a multi-disciplinary team with expertise across all these areas.

1. Simplify operations to save time and money
To achieve greater efficiency we take an integrated perspective in the design of your manufacturing process, factory buildings, offices and utilities. Whether you’re looking at a green or brownfield site, we simplify operations and save you time and money.
2. Sustainable solutions give you a win-win
To make your business more sustainable and profitable, we look for creative solutions in line with our commitment to enhance society together. It’s a win-win for you, with positive impact on your bottom line and increased consumer loyalty.
3. Reap multiple benefits from our technical expertise
We don’t just say it. We can do it too! Our process consultants have first hand operational experience in a wide range of FMCG industries which means our process solutions are based on real experience to deliver practical working solutions.

Custom-fit for your business

The needs of your organisation and the challenges you face are the starting point to organise our resources and tailor the execution of the project to fit your business.

1. Clarity in expectations and deliverables
We take the time to clarify your expectations and agree deliverables so that we can deliver your project in line with your specific needs and priorities.
2. Flexibility in approach
The approach we take is based on a deep understanding of your needs and challenges, rather than conforming to a rigid set of protocols. It’s rigorous, disciplined and flexible.
3. Collaboration through teamwork
We work closely with your people to become trusted partners, working effectively as an extension of your own team. There’s quicker adaptation on site and faster learning.
4. Faster solutions drive your competitive advantage
To deliver high-quality solutions more quickly we utilise pre-engineered buildings, modular, skid-mounted equipment and leading practices such as parametric design and simulation.
5. Committed to excellence
With Royal HaskoningDHV, you’ll enter an end-2-end engineering partnership delivering strong interface management, safe local construction, rapid plant start ups and much more.